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Sinister Diesel

Sinister Diesel 03-07 Ford Powerstroke 6.0L Intercooler

Sinister Diesel 03-07 Ford Powerstroke 6.0L Intercooler

Regular price $2,408.21 USD
Regular price $3,069.29 USD Sale price $2,408.21 USD
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Introducing the new Sinister Diesel Intercooler for the 2003-2007 Ford Powerstroke 6.0. This unit is 100% Made in America and no shortcuts are taken to achieve top quality and performance. Our intercooler utilizes a bar and plate design for superior cooling compared to the factory unit all while being a 100% DROP IN FIT. This intercooler will futureproof your build as it will work just fine with your OEM factory charge pipes AND it can flow enough air to handle over 1200HP comfortably down the road. Our end-tanks are completely hand fabricated from 6061 Aluminum plate and beautifully hand TIG welded. We also utilize CNC machined billet aluminum inlets and outlets so they can handle extremely high clamping force without warpage in order to handle extreme high boost applications. We have tested these intercoolers up to 60Psi of Boost and we're confident they can handle more!., Features:Super efficient Bar & Plate design, Hand Fabricated TIG Welded Aluminum End Tanks, Heavy Duty Internal Welded End Tank Reinforcements, CNC Machined Billet 6061 Aluminum Inlet/Outlet to handle maximum clamping force, 100% Made in the USA, Lowered EGTs (Exhaust Gas Temperatures), Super thick 3.5" Core, A true Drop-In intercooler - no modifications needed, Works with factory or aftermarket charge pipes and boots, Every unit is pressure tested to 60psi., Core rated up to 300psi, Handles up to 1200Hp, Powdercoated in Sinister Blue.

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General Details


We will ship to your location as soon as possible, but occasionally a part may be on backorder or out of stock in the warehouse. In which case, we will notify you as soon as possible via E-mail.

Most in stock items ship out within 24 hours of confirmed payment (Excludes weekends and holidays).

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We follow the manufacturer's warranty policy.

Every manufacturer has a different type of policy in place so we advise you to check with the corresponding manufacturer before you make your purchase.

If you need to file a claim, please email us using the contact us form with information regarding your order and we will do our best to help you through the warranty process. Keep in mind some manufacturers will work directly with customers and some will have the retailer be the middle man in the process.

Return Policy

All Products (excluding those marked) may be returned within Thirty (30) calendar days from the date of receipt of the product. All returned and/or canceled orders are subject to a twenty five percent (25%) restocking fee. No cancellations are allowed on special order or made to order items. Shipping charges are non-refundable. All returned merchandise must be unused and in its original packaging.

Customer is responsible for all shipping and handling fees incurred in the returning of merchandise. Any damage claims due to shipping must be made within 24 hours upon delivery.

ECU / TCU tunes do not qualify for returns and are considered final sales unless the product is defective. In which case, BTR needs to be contacted within 48 hours upon delivery and the product in question will be serviced by BTR.


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